Thermoformed plastic packaging
Eight thermoformed blister formats — from economy spot-weld to pharmaceutical-grade RF perimeter seals. All custom-tooled to your product dimensions.
Product range
Each format suits different security levels and display requirements. All custom tooled to your spec.
Economical retail blister packaging — spot welds deter theft and keep products securely displayed on shelf.
Ideal for: Hardware, accessories, and general consumer retail products.
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The most secure blister format — full tamper-evident, theft-resistant perimeter seal via high-frequency welding.
Ideal for: Electronics, high-value retail goods, healthcare products requiring tamper evidence.
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Cost-effective thermoformed blister with compact 6–8 mm sealing area — ideal for high-volume, price-sensitive lines.
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Die-cut blister trapped in fold-over backing card — premium retail appearance with standout shelf presence.
Ideal for: Branded consumer goods, premium retail environments, and products requiring a professional unboxing experience.
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Thermoformed blister covers the entire backing card — maximum branding real estate and product protection.
Ideal for: Products requiring full branding real estate, regulated retail categories, and hanging display formats.
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One-piece thermoformed clamshell — opens and closes securely. Ideal for in-store demos and resealable retail display.
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Blister slides cleanly from backing card sleeve — easy open/reclose for products requiring repeated consumer access.
Ideal for: Jewellery, cosmetics, accessories, and gift packaging.
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Custom thermoformed clamshell moulds for wax melts — showcases product colour and shape with professional retail presentation.
Ideal for: Candle and fragrance brands, gift sets, and boutique retail.
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Use this guide to match format to your product requirements.
| Blister type | Theft deterrent | Tamper evident | Resealable | Full card | Best for |
|---|---|---|---|---|---|
| Spot Welded | Partial | Partial | ✗ | ✗ | General retail, hardware |
| RF / HF Welded | ✓ | ✓ | ✗ | ✓ | Pharmaceutical, high-value |
| Econo Heat Seal | Partial | ✓ | ✗ | ✗ | Economy retail |
| Premium Heat Seal | Partial | ✓ | ✗ | Partial | Gift, premium presentation |
| Heat Seal (Full Card) | ✓ | ✓ | ✗ | ✓ | Hardware, electronics |
| Clamshell | Partial | ✗ | ✓ | N/A | Demo, display, resealable |
| Slide & Wax Melt | ✗ | ✗ | ✓ | N/A | Gift, fragrance, wax melts |
FAQ
MOQ varies by packaging type and tooling complexity. Contact us with your specifications for a tailored quote — we work with both small and large volumes.
Yes — full fulfilment including card printing, die-cutting, product insertion, sealing and labelling, delivered shelf-ready.
Thermoforming Grade for standard retail blisters; Pharmaceutical Grade for medical applications. Both 0.20–0.60 mm, clear/white/black.
Depends on cavity complexity. Local manufacture means shorter lead times than importing. Contact us for a timeline specific to your project.
High-Frequency (RF) Welded — tamper-evident perimeter seal. Uses Pharmaceutical Grade PVC. Meets packaging requirements for blister pack medications.
Yes — Wax Melt Clamshell Moulds available with or without custom logo branding. Minimum orders apply. Contact us for details.
Tell us your product dimensions and volumes — we'll recommend the right format and turn around a quote within one business day.
